Floor drains play a crucial role in maintaining a sanitized environment. They drain the excess water on the floor and prevent the foul gases from underground from entering the interior spaces. Though they are simple on the surface reading, they have huge variations in their look. The floor drain manufacturers like to experiment with different looks and designs because of the high possibilities of stamping and grating. With the advancement in software technology, the testing and simulations of the new designs are also quicker. Therefore, manufacturers like RM Industries use their best manufacturing capabilities to come up with unique patterns in their floor drains.

Design Stage

Before the manufacturing process begins, the design of the floor drain is made using 2D and 2D software. It includes creating a virtual model with dimension inputs, material recommendations, weight, and process suggestions. Load ratings are given to design according to various applications and traffic. The unique patterns are made and tested using rapid prototyping or 3D printing methods. After the design has been made, the appropriate material is selected. AISI 304 and AISI 202 are the best variants of stainless steel that are chosen by RM Industries. They have an excellent composition of steel and are finished with chromium and nickel.

Manufacturing Process

After the design has been finalised, the fabrication process begins. It includes a streamlined protocol where the metal sheets are stamped into the desired shape, laser cut to the perfect dimension, the frame and bottom case are welded, and finishing touches like polishing, coating, and electroplating are given. CNC machines, laser cutting tools, die casting, and power press machines are used in this process.

Custom Grating

Floor drain manufacturers create unique products with the help of grating. Linear or wavy grating in round, square, and rectangular shapes is the most common type. These grating are unique but consistent across all the production lines with the help of precision machines.

Quality Assessment

After the completion of the manufacturing process, the quality control team conducts various tests. The properties which are checked are weight-bearing capacity, flow rate, trap or water seal, chemical and corrosion resistance, and dimensional accuracy. The purpose of these tests is to determine how long the drain can withstand specific loads without corrosion and maintain its glossy appearance.

Conclusion

While the drainage is mainly perceived as a functional unit, the floor drain manufacturers create standards as well as designer units because of the demand for a blend of function and style. Apart from homes, these specially designed drains are widely used in the hospitality sector because the bathrooms and kitchens at hotels and restaurants need to have a stylish element in each corner. Floor drains by RM industries are an exceptional piece of work. They are made to suit all kinds of applications in bathrooms, kitchens, laundry rooms, and balconies. Additionally, we follow international material standards, which makes our floor drains serve their function for many years without corrosion.

Floor drains are small but an essential part of every home, or for that matter, every indoor space where water needs to be drained. Accumulated water on floors is one of the highly damaging factors in every confined space within a building. It creates an environment that fosters the growth of harmful bacteria and fungi, which can spread diseases and damage the floor quality. Hence, floor drains are installed to remove excess water from the floor. If you have noticed, reliable floor drain manufacturers like RM Industries most commonly use stainless steel to make these drains. There are solid reasons behind this choice, and in this blog, we are going to explore them.

Reasons Why Floor Drains Are Made of Stainless Steel?

Stainless steel of AISI grade 304 is most commonly used in making floor drains. It is composed of iron, chromium, and nickel. Here are the properties of this material that make it the perfect choice for floor drain manufacturers:

1. Water and Chemical Resistant: Grade 304 stainless steel has high resistance against water. It doesn’t react with water coming in contact and lets it flow through the holes in the drain. It can withstand various chemicals that come its way due to its high corrosion resistance.
2. Non-Porous Surface: The non-porous surface allows no scope for bacterial deposits beneath the surface layer of the drains. It allows water to drain easily without getting caught in the traps of microorganisms.
3. Non-Reactive: The stainless steel is non-reactive to the general elements that go into drainage through the floor. An oxide layer is created by chromium, which prevents the leaching of chemicals and hence prevents any unwanted reaction.
4. Rust Proof: The oxide layer also prevents any rusting of the floor drain. It helps extend the lifespan of the drainage system.
5. Maintains Hygiene: The smooth, non-porous surface of the floor drain allows for easy cleaning and maintenance of a sanitized environment and hygiene.

Best Floor Drain Manufacturers

If you want to buy a floor drain for your construction projects, choose RM Industries. We are one of the leading floor drain manufacturers, providing a wide variety of floor drain designs. Our floor drains are made of stainless steel of a suitable grade. We ensure high-quality standards and make them using sustainable manufacturing methods. Export, wholesale, and supply to OEMs of floor drains is enabled from our end. By complying with statutory standards, we conduct stringent quality tests and inspections. Our floor drains are designed by considering basic standardization guidelines to suit the mass applications and fit into diverse environments.

Conclusion

Stainless steel is one of the best materials for floor drains due to its corrosion resistance, non-reactivity, rust proofing, smooth surface, and easy-to-clean nature. These properties make it ideal for a wide scope of usage of floor drains in domestic environments, factories, chemical processing plants, offices, airports, railways, etc. Whether you are a builder or homeowner looking for floor drains, choose RM Industries and get a diverse range of options to choose from.