Floor drains play a crucial role in maintaining a sanitized environment. They drain the excess water on the floor and prevent the foul gases from underground from entering the interior spaces. Though they are simple on the surface reading, they have huge variations in their look. The floor drain manufacturers like to experiment with different looks and designs because of the high possibilities of stamping and grating. With the advancement in software technology, the testing and simulations of the new designs are also quicker. Therefore, manufacturers like RM Industries use their best manufacturing capabilities to come up with unique patterns in their floor drains.
Design Stage
Before the manufacturing process begins, the design of the floor drain is made using 2D and 2D software. It includes creating a virtual model with dimension inputs, material recommendations, weight, and process suggestions. Load ratings are given to design according to various applications and traffic. The unique patterns are made and tested using rapid prototyping or 3D printing methods. After the design has been made, the appropriate material is selected. AISI 304 and AISI 202 are the best variants of stainless steel that are chosen by RM Industries. They have an excellent composition of steel and are finished with chromium and nickel.
Manufacturing Process
After the design has been finalised, the fabrication process begins. It includes a streamlined protocol where the metal sheets are stamped into the desired shape, laser cut to the perfect dimension, the frame and bottom case are welded, and finishing touches like polishing, coating, and electroplating are given. CNC machines, laser cutting tools, die casting, and power press machines are used in this process.
Custom Grating
Floor drain manufacturers create unique products with the help of grating. Linear or wavy grating in round, square, and rectangular shapes is the most common type. These grating are unique but consistent across all the production lines with the help of precision machines.
Quality Assessment
After the completion of the manufacturing process, the quality control team conducts various tests. The properties which are checked are weight-bearing capacity, flow rate, trap or water seal, chemical and corrosion resistance, and dimensional accuracy. The purpose of these tests is to determine how long the drain can withstand specific loads without corrosion and maintain its glossy appearance.
Conclusion
While the drainage is mainly perceived as a functional unit, the floor drain manufacturers create standards as well as designer units because of the demand for a blend of function and style. Apart from homes, these specially designed drains are widely used in the hospitality sector because the bathrooms and kitchens at hotels and restaurants need to have a stylish element in each corner. Floor drains by RM industries are an exceptional piece of work. They are made to suit all kinds of applications in bathrooms, kitchens, laundry rooms, and balconies. Additionally, we follow international material standards, which makes our floor drains serve their function for many years without corrosion.